Troubleshooting Powermax Torch Cap Faults (0-50 Fault)

For metal workers who need to easily and reliably gouge and cut metal up to 38 mm (1-1/2″), Powermax® is a line of seven portable, professional-grade plasma systems that are designed for maximum productivity. Unlike other metal removal methods or competitive plasma brands, industry-leading Powermax systems allow customers to tackle any job by offering the most extensive manual and automated metal cutting and gouging capabilities.

This video will help you identify a 0-50 torch cap fault for your Powermax system, where to locate the code on the machine, and some solutions to this issue.

0:00 - Introduction
0:28 - Fault symptoms
0:43 - Manuals
1:11 - Fault indicator for Powermax30 XP and Powermax30 Air
1:22 - Fault indicator for Powermax45 XP
1:31 - Fault indicator for Powermax65, 85, 105, and 125
1:49 - Inspect consumables
2:23 - Determine if damage is to the torch or to the power supply
2:49 - Continuity check
3:34 - Powermax45 XP, 65, 85, 105, 125 torch continuity check
4:57 - Powermax30 XP and Powermax30 Air continuity check
6:00 - Conclusion

You may also be interested in these other related video:

Troubleshooting a Powermax 0-30 fault code
https://www.youtube.com/watch?v=vQpLsep7Au4&t=0s

Powermax Low Gas Pressure Faults for Powermax plasma systems under 50 amps
https://www.youtube.com/watch?v=jUFL5-kjOEo&t=0s

Troubleshooting Powermax Low Gas Pressure Faults for Systems over 50 amps
https://www.youtube.com/watch?v=KmtqYi6-hhc&t=0s

Troubleshooting Powermax 0-51 Fault: Start Signal at Power Up
https://www.youtube.com/watch?v=P1ciEWZbrOU&t=0s

Powermax Preventive Maintenance
https://www.youtube.com/watch?v=iZcs03zKn0U&t=0s